Glassfiber GRP FRP Electric Sleeve Pipe Winding Machine, Production Line

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: Customized
• Automatic: Automatic
• Certification: CE, ISO
• Spindle Speed: 0-100 Rpm
• Maximum Load of Single Shaft: 30kg
• Maximum Diameter of Products: 500mm
• Maximum Length of Product: 1500mm
• Transport Package: Seaworthy
• Specification: Customized
• Trademark: Fangchen
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100000tons/Year

Product Description

I. Company Profile
Hengshui Fangchen FRP Equipment Technology Co., Ltd. is a scientific and technological enterprise specializing in the development and production of FRP equipment. Since its establishment, the company has been committed to the research and development of FRP equipment, and has successfully produced the fourth generation winding equipment so far. The technical level occupies a leading position in the same industry in China, and the equipment produced is sold all over the country. Has achieved a good reputation.
II. Equipment structure type and overview:
Double-station gantry structure of equipment. The movement of the main shaft, trolley, outrigger and spinner turnover (reserved spinner swing upgrade interface) of the equipment has linkage function, and the creel has the function of following the trolley. The equipment consists of a mechanical host and an electrical control system.
It is suitable for wet winding process of trolleybon fiber, glass fiber, Kevlar and other fibers, and can be used for winding and forming various composite parts with equal openings and unequal openings, cones, etc.
III. Main performance indicators and technical parameters:
The 4VFW-500 micro-control winding equipment produced by our company is a high-tech mechatronics product. The whole winding process is controlled by microcomputer program, which has the characteristics of beautiful line shape, high accuracy and convenient operation and use. There are major innovations in the software: the cone is wound with equal wall thickness, saving raw materials and reducing costs.
This series of winding machine numerical control system adopts 32-bit high-performance CPU and super large-scale programmable device FPGA. Real-time control and hardware interpolation technology ensure the high efficiency of the system with μm precision. Editable PLC makes the logic control function more flexible and powerful. Data transmission is more reliable and accurate.
A. Full digital control
All-digital data transmission is adopted between the numerical control system of this series winding machine and other control units (such as servo drive unit and IO module), which not only avoids data transmission errors caused by external interference during data transmission, but also improves data transmission speed. Data transmission is more reliable and efficient.
B. The latest G code numerical control technology
Numerical control G code technology has the characteristics of digitalization, openness, interoperability and interchangeability, and strong adaptability to field equipment environment. The application of bus technology can save hardware configuration and simplify the installation and maintenance of lines.
Because the control equipment has the alarm function of each floor, and can send the relevant diagnosis and maintenance information to the control system through digital communication, it is convenient to query the operation, diagnosis and maintenance information of all equipment, so as to analyze the cause of the fault early and solve the fault quickly, and shorten the maintenance downtime. At the same time, due to the simplified system structure and simple wiring, the workload of maintenance is also reduced.
C. High reliability and high performance
All the core hardware of the numerical control system adopts the products of internationally renowned manufacturers, and the production adopts advanced chip technology, and it leaves the factory after passing strict tests. After years of technical accumulation, the core technology of the control system software of winding machine has been repeatedly verified by many models, which has the characteristics of high control accuracy, reasonable and efficient winding algorithm, good winding effect and high reliability.
D. system interface with unified operation style and openness
Having a friendly human-computer interaction interface is an important index for evaluating user experience. After repeated verification by various models and feedback from different users, we have repeatedly revised the relevant details of system operation to make the system operation easier and more convenient. In addition, the system design has the characteristics of openness, and different customers can customize and develop their own exclusive operation interface according to different production process requirements.
E. Integrated fully enclosed structure and fan-free dustproof design.
Simple and compact structure and easy installation is a trend of product development of system manufacturers. The appearance design of this series of winding machine numerical control system adopts an integrated and thin design scheme to facilitate on-site installation and transportation. The structural design takes into account the requirements of different production environments, and adopts a dust-proof design with low power consumption, complete sealing and no fan, which is beneficial to the heat dissipation of the system, while avoiding the entry of dust and oil pollution, and greatly improving the service life of the system.
The main performance indexes of the winding machine are as follows:
1, mold rotation-the first coordinate:
Maximum diameter of products: Φ500mm.
Maximum length of product: 1500mm.
Maximum load of single shaft: 30Kg
Spindle speed: 0-100 rpm;
Clamping mode:
Spindle side: three-jaw chuck+roller
Tail side: top+roller
Spindle drive system: Yaskawa AC servo motor system and supporting high-precision precision worm gear reducer.
2, the trolley linear reciprocating motion-the second coordinate:
Maximum winding length of trolley: 1500mm.
Maximum travel of trolley: 1500mm.
Maximum moving speed of trolley: 60m/min
Transmission mode of trolley: precision gear+rack+linear guide rail.
Trolley drive system: Yaskawa AC servo motor system and supporting high-precision precision worm gear reducer.
3, the trolley arm-the third coordinate:
Maximum stroke of trolley arm: 250mm
The telescopic speed of the boom is adjustable.
Maximum speed of boom movement: 30m/min
Boom transmission mode: rack+ball linear guide rail
Boom drive system:Yaskawa AC servo motor system and supporting high-precision precision worm reducer.
4, Guide wire head rotation-the fourth coordinate:
The guide wire head can rotate 360 degrees.
The guide wire head can rotate to any angle.
Maximum rotating speed of guide head: 60rpm.
Rotary drive system:Yaskawa AC servo motor system and supporting high-precision precision worm gear reducer.

IV Configuration List of Winding Machine

S/N	Components	Name of main parts	Quantity	Remarks
1	Winding machine head	Headbox	1 piece
		gearbox	1 set
		Precision turbine and worm reducer	1 set	Shanghai fengxin
		Spindle servo motor	1 set	Japanese Yaskawa
		ring wheel chuck	1 set
2	Winding tail	Tailstock	1 piece
		Tail moving structure	1 set
		Linear guide	1 set
		Manual locking device	1 set
		Tip	1 set
		Top seat	1 set
		Telescopic sleeve	1 set
3	Winding trolley	Winding trolley	1 set
		Guide wire head advance and retreat mechanism	1 set
		Walking precision worm gear reducer	1 set	Shanghai fengxin
		Trolley walking servo motor	1 set	Japanese Yaskawa
		Walking structure	1 set
		Dipping system	1 set	Dipping glue
		roving guide system	1 set
		Spinning box of guide head	1 set
		Spindle head rotary servo motor	1 set	Japanese Yaskawa
		planetary reducer	1 set	Shanghai fengxin
		Guide wire head telescopic platform	1 set
		Telescopic servo motor	1 set	Japanese Yaskawa
		Telescopic precision ball screw	1 set
4	Winding bed	Bed track	1 set
		Linear guide	1 set
		slider	1 set
		Towing chain groove	1 set
		drag chain	1 root
		Transmission rack	1 set
5	Dipping tank	Large dipping tank (with heating)	1 set	stainless steel
		Internal dipping tank (without heating)	1 set	stainless steel
		roller	1 set
6	creel	Creel main box	1 set
		control system	1 set
		air shaft	1 set
		roving-passing hole magnetic ring	1 set
		Pressure sensing shaft	1 set
		Magnetic powder drum	1 set
7	computer control system	Computer control cabinet	1 set
		Numerical control G code control system	1 set
		Aerospace power supply	1	Contained in the cabinet
		Circuit Breaker DZ47-60-40A DZ47-60-32A DZ47-60-20A DZ47-60-2P-10A	1 1 1 1	CHNT
		Ac contactor CGX2-3210	one	Contained in the cabinet
		Intermediate relay GZX-22F-2Z	1 set	CHNT
		NP2 button, LAY3 button	10	CHNT
		Servo driver	4 sets	Japanese Yaskawa
		Control line and cable	1 set	be used for a special purpose