Customization: | Available |
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After-sales Service: | One Year |
Warranty: | One Year |
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I. Company Profile
1. Company Profile: Our company is a member of the FRP Industry Association, and is a scientific and technological enterprise specializing in the development and production of FRP equipment. Since its establishment, the company has been committed to the research and development of FRP equipment, and has successfully produced the fifth generation winding equipment so far. The technical level occupies a leading position in the same industry in China. At present, the equipment produced by our company is sold all over the country. Has achieved a good reputation, we are willing to first-class quality, first-class after-sales service for the majority of users.
2. Equipment features: Our company has continuously absorbed advanced technologies at home and abroad for many years, and it has been proved by production practice that the equipment performance is stable and reliable for many times. All standard parts and electrical components are made of well-known brands, all raw materials are made of national standard profiles, and key components such as servo motors and frequency converters are made of original products from well-known Japanese companies, which effectively guarantees the product quality and has better trouble-free time than similar domestic products.
II The main performance indicators and technical parameters:
FW-3000 micro-control winding equipment produced by our company is a high-tech mechatronics product. The whole winding process is controlled by microcomputer program, which has the characteristics of beautiful line shape, high accuracy and convenient operation and use. The host computer of microcomputer control system is the industrial computer of Taiwan Province Yanhua Company. Main frequency 1G, RAM 128M, 32M DOM, SVGA color display, industrial keyboard, advanced selection, reliable performance and high control accuracy. The program adopts adaptive control technology, which strictly maintains the motion relationship between the mandrel and the guide wire head under any conditions, and has strong adaptability and can automatically correct errors. When producing different products, it is very convenient to change the speed ratio relationship through the method of parameter satisfaction, and the system can store 100 product parameters. The color Chinese display interface is adopted, which requires few input parameters, flexible and convenient parameter setting, and has alarm and protection functions. Equipped with manual/automatic switching function, which is convenient for users to operate.
The main performance indicators are as follows:
1. The diameter of production pipeline is φ300~φ3000mm.
2. The length of production pipeline is 6000mm.
3. The maximum speed of the winding machine output shaft is 80rpm.
4. The maximum speed of winding trolley is 60m/min.
5. The maximum yarn width is 220mm.
6. The maximum demoulding force is 400KN.
7. The rated working pressure of hydraulic system is 14Mpa.
8. The center height of demoulding machine is 2300mm.
III Equipment configuration
(1) One set of 1)DN300-3000×6000 FRP pipeline lining machine
serial number | Part | Name of main parts | quantity | Reserve note |
1 | Transmission head of lining machine (Three-axis output) |
Cycloidal pin wheel reducer | 1 set | |
electric motor | 1 set | |||
gearbox | 1 set | Triaxial output | ||
base | 1 piece | |||
Roller box | 1 set | Four idlers | ||
Connecting head and shifting fork device | 3 sets | |||
encloser | 1 piece | |||
2 | Liner tail | Roller box | 1 set | Four idlers |
base | 1 piece | |||
3 | Bed (9 meters) |
lathe bed | Section 1 | |
Cycloidal pin wheel reducer (Direct-connected motor) |
1 set | Put it on the bed | ||
chain wheel | 2 pieces | |||
chain | 18 m | |||
Supporting chain | Article 1 | 8 meters each. | ||
4 | Lining trolley | Lining trolley | 1 piece | |
Grid cloth rack | 2 sets | |||
resin spraying system | 1 set | |||
5 | Electrical system | Electrical control console | 1 set | |
6 | resin supply system |
Resin pump | 1 set | Each set is equipped with a 13-meter pipeline. |
Resin thermostat | 1 set | |||
agitator tank | 1 set | |||
7 | electrical apparatus control system | PLC control system | 1 set | |
General frequency converter | 2 sets | |||
Digital display meter | 1 set | |||
External control box | 1 piece |
(2) One set of 2)DN300-3000×6000 FRP pipe winding machine.
serial number | components | Name of main parts | quantity | remarks |
1 | Winding machine transmission head |
Cycloidal pin wheel reducer | 1 set | Motor direct connection |
inverter motor | 1 set | |||
gearbox | 1 piece | Triaxial output | ||
base | 1 piece | |||
Roller box | 1 set | Four idlers | ||
Connecting head and shifting fork device | 3 sets | |||
encloser | 1 piece | |||
2 | tailstock | Roller box | 1 set | Four idlers |
base | 1 piece | |||
3 | Bed (9 meters) |
lathe bed | Section 1 | |
gear | 1 piece | |||
rack | 9 meters | |||
Supporting chain | Article 1 | 9 meters each | ||
4 | Winding trolley | Winding trolley | 1 set | |
Cycloidal pin wheel reducer | 1 set | |||
5 | Dipping system | Dipping system | 1 set | |
Scraping system | 1 set | |||
6 | Yarn guide system | Yarn guide system | 1 set | |
7 | creel | creel | one | |
8 |
computer control system electrical control system |
frame | one | |
Industrial Personal Computer | one | |||
indicator | one | |||
An Chuan AC Servo Motor Control System | 1 set | |||
Fuji inverter OMRON encoder | 1 set each. | |||
External control box | 1 set | |||
9 | resin supply system |
Resin pump Curing agent pump |
2 sets | Each pump has a 13-meter conveying pipeline. |
Resin tank | 1 set | 1.2m³ stirring tank | ||
blender | 1 set | |||
10 | Electrical system | Electrical system | 1 set | |
11 | Tension frame | Film rack | one |
1 | Curing station drive head 1.5KW |
Cycloidal pin wheel reducer | 1 set | Motor direct connection |
gearbox | 1 set | Uniaxial output | ||
electric motor | 1 set | |||
base | 1 set | |||
Roller box | 1 set | Two idlers | ||
Connecting head and shifting fork device | 1 set | |||
encloser | 1 set | |||
2 | Curing station bed end | Roller box | 1 set | Two idlers |
base | 1 set | |||
3 | Baked plate rack 6KW |
silica tube | 6 sets | |
support | 1 set | |||
4 | Electrical system | Electrical system | 1 set |
1 | hoist |
Hoist base | 1 piece | |
Hoist (5t) | 1 set | With 20m wire rope | ||
2 | portal frame |
Longmen | 1 piece | |
Gantry cylinder | Article 2 | φ150 cylinder | ||
Ram cylinder | Article 4 | φ63 cylinder | ||
hydraulic pressure system | 1 set | |||
ram | 4 pieces | |||
3 | Big trailer (active) |
Big car frame (active) | 1 piece | |
Trolley walking motor | 2 sets | |||
Walking ground wheel device | 4 sets | |||
Cross bracket, tray | 1 set | |||
hydraulic pressure system | 1 set | |||
Lifting cylinder for supporting vehicle | Article 2 | φ 100 cylinder | ||
4 | Big trailer (passive) |
Big car frame (passive) | 1 piece | |
Cross bracket, tray | 1 set | |||
Walking ground wheel device | 2 sets | |||
Lifting cylinder for supporting vehicle | Article 2 | φ 100 cylinder | ||
5 | Trolley | Cross bracket, tray | 1 piece | |
Trolley frame | 1 piece | |||
Lifting cylinder for supporting vehicle | Article 2 | φ 100 cylinder | ||
hydraulic pressure system | 1 set | |||
Walking ground wheel device | 4 sets | |||
6 | tractor | Traction frame | 1 piece | |
Die clamping device | 1 set | |||
Walking ground wheel device | 4 sets | |||
7 | Electrical system | Electrical box | 1 piece | |
electric cable | 1 set | |||
Towing chain | Section 1 | 11 meters |
1 | head |
Cycloidal pin wheel reducer | 1 set | |
electric motor | 1 set | |||
gearbox | 1 piece | Uniaxial output | ||
base | 1 piece | |||
Roller box | 1 set | |||
Connecting head and shifting fork device | 3 sets | |||
encloser | 1 piece | |||
2 | tailstock | Roller box | 1 set | |
base | 1 set | |||
3 | Dressing tool table |
Diamond dressing knife | 1 set | Equipped with a set of grinding wheels |
Dressing tool holder | 1 piece | |||
Dressing motor | 1 set | |||
belt roller | 2 pieces | |||
V-belt | 3. | |||
Dressing knife axial moving device | 1 set | |||
Dressing knife radial feed device | 1 set | |||
4 | Cutting tool table |
cut-off tool | 1 piece | |
Axial feed device of cutting knife | 1 set | |||
Dressing knife radial feed device | 1 set | |||
Cut off the motor | 1 set | |||
encloser | 1 piece | |||
5 | Water shower dust removal device | Water shower dust removal system | 2 sets | |
water pump | 2 sets | |||
6 | Electrical system | 1 set |