GRP Pipe Production Line with Pipe Mold Manufacturer Direct Sale DN3000

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: DN3000
• Transport Package: Seaworthy
• Specification: DN25-DN3000
• Trademark: Fangchen
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100000tons/Year

Product Description

I. Company Profile
1. Company Profile: Our company is a member of the FRP Industry Association, and is a scientific and technological enterprise specializing in the development and production of FRP equipment. Since its establishment, the company has been committed to the research and development of FRP equipment, and has successfully produced the fifth generation winding equipment so far. The technical level occupies a leading position in the same industry in China. At present, the equipment produced by our company is sold all over the country. Has achieved a good reputation, we are willing to first-class quality, first-class after-sales service for the majority of users.
2. Equipment features: Our company has continuously absorbed advanced technologies at home and abroad for many years, and it has been proved by production practice that the equipment performance is stable and reliable for many times. All standard parts and electrical components are made of well-known brands, all raw materials are made of national standard profiles, and key components such as servo motors and frequency converters are made of original products from well-known Japanese companies, which effectively guarantees the product quality and has better trouble-free time than similar domestic products.
II The main performance indicators and technical parameters:
FW-3000 micro-control winding equipment produced by our company is a high-tech mechatronics product. The whole winding process is controlled by microcomputer program, which has the characteristics of beautiful line shape, high accuracy and convenient operation and use. The host computer of microcomputer control system is the industrial computer of Taiwan Province Yanhua Company. Main frequency 1G, RAM 128M, 32M DOM, SVGA color display, industrial keyboard, advanced selection, reliable performance and high control accuracy. The program adopts adaptive control technology, which strictly maintains the motion relationship between the mandrel and the guide wire head under any conditions, and has strong adaptability and can automatically correct errors. When producing different products, it is very convenient to change the speed ratio relationship through the method of parameter satisfaction, and the system can store 100 product parameters. The color Chinese display interface is adopted, which requires few input parameters, flexible and convenient parameter setting, and has alarm and protection functions. Equipped with manual/automatic switching function, which is convenient for users to operate.
The main performance indicators are as follows:
1. The diameter of production pipeline is φ300~φ3000mm.
2. The length of production pipeline is 6000mm.
3. The maximum speed of the winding machine output shaft is 80rpm.
4. The maximum speed of winding trolley is 60m/min.
5. The maximum yarn width is 220mm.
6. The maximum demoulding force is 400KN.
7. The rated working pressure of hydraulic system is 14Mpa.
8. The center height of demoulding machine is 2300mm.

III Equipment configuration
(1) One set of 1)DN300-3000×6000 FRP pipeline lining machine

serial number	Part	Name of main parts	quantity	Reserve note
1	Transmission head of lining machine (Three-axis output)	Cycloidal pin wheel reducer	1 set
		electric motor	1 set
		gearbox	1 set	Triaxial output
		base	1 piece
		Roller box	1 set	Four idlers
		Connecting head and shifting fork device	3 sets
		encloser	1 piece
2	Liner tail	Roller box	1 set	Four idlers
		base	1 piece
3	Bed (9 meters)	lathe bed	Section 1
		Cycloidal pin wheel reducer (Direct-connected motor)	1 set	Put it on the bed
		chain wheel	2 pieces
		chain	18 m
		Supporting chain	Article 1	8 meters each.
4	Lining trolley	Lining trolley	1 piece
		Grid cloth rack	2 sets
		resin spraying system	1 set
5	Electrical system	Electrical control console	1 set
6	resin supply system	Resin pump	1 set	Each set is equipped with a 13-meter pipeline.
		Resin thermostat	1 set
		agitator tank	1 set
7	electrical apparatus control system	PLC control system	1 set
		General frequency converter	2 sets
		Digital display meter	1 set
		External control box	1 piece

(2) One set of 2)DN300-3000×6000 FRP pipe winding machine.

serial number	components	Name of main parts	quantity	remarks
1	Winding machine transmission head	Cycloidal pin wheel reducer	1 set	Motor direct connection
		inverter motor	1 set
		gearbox	1 piece	Triaxial output
		base	1 piece
		Roller box	1 set	Four idlers
		Connecting head and shifting fork device	3 sets
		encloser	1 piece
2	tailstock	Roller box	1 set	Four idlers
		base	1 piece
3	Bed (9 meters)	lathe bed	Section 1
		gear	1 piece
		rack	9 meters
		Supporting chain	Article 1	9 meters each
4	Winding trolley	Winding trolley	1 set
		Cycloidal pin wheel reducer	1 set
5	Dipping system	Dipping system	1 set
		Scraping system	1 set
6	Yarn guide system	Yarn guide system	1 set
7	creel	creel	one
8	computer control system electrical control system	frame	one
		Industrial Personal Computer	one
		indicator	one
		An Chuan AC Servo Motor Control System	1 set
		Fuji inverter OMRON encoder	1 set each.
		External control box	1 set
9	resin supply system	Resin pump Curing agent pump	2 sets	Each pump has a 13-meter conveying pipeline.
		Resin tank	1 set	1.2m³ stirring tank
		blender	1 set
10	Electrical system	Electrical system	1 set
11	Tension frame	Film rack	one

(3) There are 3 sets of 3)DN300-3000×6000 rotary curing machines.

1	Curing station drive head 1.5KW	Cycloidal pin wheel reducer	1 set	Motor direct connection
		gearbox	1 set	Uniaxial output
		electric motor	1 set
		base	1 set
		Roller box	1 set	Two idlers
		Connecting head and shifting fork device	1 set
		encloser	1 set
2	Curing station bed end	Roller box	1 set	Two idlers
		base	1 set
3	Baked plate rack 6KW	silica tube	6 sets
		support	1 set
4	Electrical system	Electrical system	1 set

(4) One set of DN 300-3000× 6000 door demoulding machine.

1	hoist	Hoist base	1 piece
		Hoist (5t)	1 set	With 20m wire rope
2	portal frame	Longmen	1 piece
		Gantry cylinder	Article 2	φ150 cylinder
		Ram cylinder	Article 4	φ63 cylinder
		hydraulic pressure system	1 set
		ram	4 pieces
3	Big trailer (active)	Big car frame (active)	1 piece
		Trolley walking motor	2 sets
		Walking ground wheel device	4 sets
		Cross bracket, tray	1 set
		hydraulic pressure system	1 set
		Lifting cylinder for supporting vehicle	Article 2	φ 100 cylinder
4	Big trailer (passive)	Big car frame (passive)	1 piece
		Cross bracket, tray	1 set
		Walking ground wheel device	2 sets
		Lifting cylinder for supporting vehicle	Article 2	φ 100 cylinder
5	Trolley	Cross bracket, tray	1 piece
		Trolley frame	1 piece
		Lifting cylinder for supporting vehicle	Article 2	φ 100 cylinder
		hydraulic pressure system	1 set
		Walking ground wheel device	4 sets
6	tractor	Traction frame	1 piece
		Die clamping device	1 set
		Walking ground wheel device	4 sets
7	Electrical system	Electrical box	1 piece
		electric cable	1 set
		Towing chain	Section 1	11 meters

(5) One DN 300-3000× 6000 trimming machine.

1	head	Cycloidal pin wheel reducer	1 set
		electric motor	1 set
		gearbox	1 piece	Uniaxial output
		base	1 piece
		Roller box	1 set
		Connecting head and shifting fork device	3 sets
		encloser	1 piece
2	tailstock	Roller box	1 set
		base	1 set
3	Dressing tool table	Diamond dressing knife	1 set	Equipped with a set of grinding wheels
		Dressing tool holder	1 piece
		Dressing motor	1 set
		belt roller	2 pieces
		V-belt	3.
		Dressing knife axial moving device	1 set
		Dressing knife radial feed device	1 set
4	Cutting tool table	cut-off tool	1 piece
		Axial feed device of cutting knife	1 set
		Dressing knife radial feed device	1 set
		Cut off the motor	1 set
		encloser	1 piece
5	Water shower dust removal device	Water shower dust removal system	2 sets
		water pump	2 sets
6	Electrical system		1 set