Production Machine for Insulated Fiberglass Winding Over Varister Inner Core of Arrester

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: Customized
• Voltage: 220V
• Automatic: Automatic
• Certification: CE, ISO
• Diameter Range of Products: 35-50mm
• Product Length Range: 120 ~ 450 mm
• Spindle Speed: 0 ~ 200 R/Min
• Winding Angle Range: 45 ~ 89
• Equipment Structure: Horizontal
• Transport Package: Seaworthy
• Specification: Customized
• Trademark: Fangchen
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100000tons/Year

Product Description

I. Company Profile
Hengshui Fangchen FRP Equipment Technology Co., Ltd. is a scientific and technological enterprise specializing in the development and production of FRP equipment. Since its establishment, the company has taken high technology, high starting point and high standard as its policy. We have a scientific research team composed of several professionals in microcomputer, electronics, machinery and other fields, constantly developing new equipment, and a young, professional and good marketing team to promote sales with technology. Through the efforts of all employees in the company in recent years, continuous innovation and absorbing the advantages of imported equipment, a new generation of FRP winding equipment has been developed, which has the following characteristics:
A. Full digital control
This series of winding machine numerical control system adopts 32-bit high-performance CPU and super large-scale programmable device FPGA. Real-time control and hardware interpolation technology ensure the high efficiency of the system with μm precision. Editable PLC makes the logic control function more flexible and powerful. Data transmission is more reliable and accurate.
B. The latest G-code technology
G-code technology has the characteristics of digitalization, openness, interoperability and interchangeability, and strong adaptability to field equipment environment. The application of main-line technology can save hardware configuration and simplify the installation and maintenance of lines.
Because G-code technology has the ability of diagnosis and fault handling, and can send the relevant diagnosis and maintenance information to the control system through digital communication, it is convenient to query the operation, diagnosis and maintenance information of all equipment, so as to analyze the fault causes early and solve the fault quickly, and shorten the maintenance downtime. At the same time, due to the simplified system structure and simple wiring, the workload of maintenance is also reduced.
C. High reliability and high performance
All the core hardware of the numerical control system adopts the products of internationally renowned manufacturers, and the production adopts advanced SMT technology, and it leaves the factory after passing strict tests. After years of technical accumulation, the core technology of the control system software of winding machine has been repeatedly verified by many models, which has the characteristics of high control accuracy, reasonable and efficient winding algorithm, good winding effect and high reliability.
D System interface with unified operation style and openness
Having a human-friendly computer interaction interface is an important index for evaluating user experience. After repeated verification by various models and feedback from different users, we have repeatedly revised the relevant details of system operation to make the system operation easier and more convenient. In addition, the system design has the characteristics of openness, and different customers can customize and develop their own exclusive operation interface according to different production process requirements.
E. Integrated fully enclosed structure and fan-free dust-proof design.
Simple and compact structure and easy installation is a trend of product development of system manufacturers. The appearance design of this series of winding machine numerical control system adopts an integrated and thin design scheme to facilitate on-site installation and transportation. The structural design takes into account the requirements of different production environments, and adopts a dust-proof design with low power consumption, complete sealing and no fan, which is beneficial to the heat dissipation of the system, while avoiding the entry of dust and oil pollution, and greatly improving the service life of the system.
II. Equipment technical performance and technical parameters
FW-50 micro-control winding equipment produced by our company is a high-tech mechatronics product. The whole winding process is controlled by microcomputer program, which has the characteristics of beautiful line shape, high accuracy and convenient operation and use. Advanced selection, reliable performance and high control accuracy. The program adopts adaptive control technology, which strictly maintains the motion relationship between the mandrel and the guide wire head under any conditions, and has strong adaptability and can automatically correct errors. When producing different products, it is very convenient to change the speed ratio relationship through the method of parameter satisfaction, and the system can store 100 product parameters. The color Chinese display interface is adopted, which requires few input parameters, flexible and convenient parameter setting, and has alarm and protection functions. Equipped with manual/automatic switching function, which is convenient for users to operate.
Main technical parameters:
1. Diameter range of products: φ35-φ50.
2. Product length range: 120 ~ 450 mm.
3. Five shafts can be wound at the same time.
4. Spindle speed: 0 ~ 200 r/min
5. Maximum speed of winding trolley: 40m/min
6. Winding angle range: 45 ~ 89.
7. Equipment structure: horizontal
8. Dipping method: Dipping resin.

III. Supply Scope List of Equipment:

S/N	Main Part	Components	Quantity	Remarks
1	Winding machine transmission head (five-axis output)	Reducer machine	1 set	Gantry structure
		Servo motor	1 set	Siemens
		Principal axis	1 set
		Gear box	1 set
		Connection plate	1 set
2	Winding machine tail	Tail box	1 set
		Pneumatic top tip	5 sets
		pneumatic control valve	5 sets
3	Working platform	Working platform	1 pc
		Trolley reducer	1 set
		Servo motor	1 set	Siemens
		Ball screw	1 set
		Trolley walking straight track	2 pcs
4	Winding trolley	Winding trolley	1 set
		Roving guide	3 sets
		Linear guide seat	2 pcs
5	Roving-ball rack	Rack base	1 pc
		Anti-static-magnetic ring	1 pc
		Roving hanger	1 pc
		Roving-passing frame	1 pc
6	Dipping system	Stainless steel dipping tank	1 pc
		Resin scraper	1 pc
		Roller	1 pc
		Roving passing rod	1 pc
		Roving pressing rod	1 pc
7	Computer control system, Electrical control system	Computer control cabinet	1 set	Double screen
		G-code control system	1 set	Siemens system 808
		Aerospace power supply	1pc
		Circuit Breaker DZ47-60-40A DZ47-60-32A DZ47-60-20A DZ47-60-2P-10A	1 1 1 1
		Ac contactor CGX2-3210	1
		Intermediate relay GZX-22F-2Z	1 set
		NP2 button, LAY3 button	10
		Servo driver	2 sets	Siemens
		Encoder Omron	1 set
		Control line and cable	1 set